噴(pen)氣織機使(shi)用與保養(yang):
一、定期檢修保養
1.日常(chang)檢修和(he)處理
檢修工需要(yao)對機(ji)器的電動(dong)油(you)(you)泵(beng)、集中(zhong)供油(you)(you)、主電動(dong)機(ji)散熱(re)部位、開口凸(tu)輪箱的輸入軸、電磁(ci)制動(dong)器、探(tan)緯(wei)器、剪刀、絞邊、邊撐和捕邊處理紗進行日常保養。
2.了機時的檢修和處理
檢(jian)查(cha)邊撐環(huan)轉動是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)靈(ling)活、是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)磨損(sun)(sun)、是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)積存(cun)有(you)(you)飛花(hua)、止紗(sha)銷和(he)主鼓間(jian)隔是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)為0.5 mm,氣管(guan)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)漏氣,集中(zhong)供油(you)(you)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)漏油(you)(you),油(you)(you)管(guan)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)有(you)(you)損(sun)(sun)傷(shang)或(huo)彎,控制箱內(nei)部是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)積存(cun)有(you)(you)飛花(hua),確認綜框誤差是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)在2 mm以內(nei),濾(lv)氣器(qi)(qi)排(pai)氣管(guan)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)暢通,經軸(zhou)小齒輪上(shang)(shang)(shang)(shang)(shang)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)存(cun)有(you)(you)飛花(hua),開口裝(zhuang)置錐齒輪軸(zhou)上(shang)(shang)(shang)(shang)(shang)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)有(you)(you)紗(sha)頭、濾(lv)油(you)(you)器(qi)(qi)上(shang)(shang)(shang)(shang)(shang)篩眼是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)堵(du)塞,送經、松經軸(zhou)上(shang)(shang)(shang)(shang)(shang)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)卷有(you)(you)紗(sha)頭,電(dian)線(xian)緣(yuan)套管(guan)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)有(you)(you)損(sun)(sun)傷(shang)、制動器(qi)(qi)的(de)(de)間(jian)隙(xi)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)正(zheng)確。油(you)(you)嘴部位加油(you)(you)、開放型齒輪的(de)(de)齒面和(he)鏈(lian)條的(de)(de)加油(you)(you)以及檢(jian)查(cha)綜框和(he)綜框導板上(shang)(shang)(shang)(shang)(shang)是(shi)(shi)(shi)(shi)(shi)(shi)否(fou)(fou)(fou)(fou)有(you)(you)磨損(sun)(sun)。
3.半年期的檢修和處理
需要(yao)檢查繞(rao)紗(sha)又(you)是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)干凈,主鼓、銷鼓上(shang)是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)有(you)(you)紗(sha)痕(hen)和傷(shang)(shang)痕(hen),止紗(sha)銷組件內(nei)部是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)臟,開(kai)(kai)口鋼絲繩(sheng)是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)有(you)(you)伸(shen)長或損(sun)(sun)(sun)傷(shang)(shang),回綜彈簧是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)有(you)(you)損(sun)(sun)(sun)傷(shang)(shang),開(kai)(kai)口鋼絲繩(sheng)連(lian)接座軸(zhou)承是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)磨(mo)(mo)損(sun)(sun)(sun)。各皮帶張緊程度是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)合適、是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)有(you)(you)損(sun)(sun)(sun)傷(shang)(shang),各傳(chuan)感器是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)正常(chang)工(gong)作(zuo),傳(chuan)動齒(chi)輪(lun)箱、卷取齒(chi)輪(lun)箱、送經齒(chi)輪(lun)箱換(huan)潤滑(hua)油,開(kai)(kai)口凸(tu)輪(lun)箱磁鐵(tie)上(shang)的鐵(tie)屑,過濾器篩眼(yan)是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)堵塞,鋼筘是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)沾(zhan)有(you)(you)臟物、風速(su)值是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)正常(chang),下(xia)拉鉤U型軸(zhou)襯(chen)磨(mo)(mo)損(sun)(sun)(sun)是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)在(zai)2 mm以內(nei),主噴嘴(zui)導(dao)管是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)有(you)(you)彎曲,卷取滾子鏈是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)有(you)(you)伸(shen)長,行(xing)星齒(chi)輪(lun)齒(chi)間隙是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)正常(chang),行(xing)星筒管座軸(zhou)襯(chen)的磨(mo)(mo)損(sun)(sun)(sun)是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)在(zai)O.5 mm以內(nei),行(xing)星筒管軸(zhou)磨(mo)(mo)損(sun)(sun)(sun)是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)在(zai)0.5 mm以內(nei),行(xing)星筒管軸(zhou)襯(chen)的磨(mo)(mo)損(sun)(sun)(sun)是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)在(zai)O.5 mm以內(nei),輔噴嘴(zui)是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)劃有(you)(you)紗(sha)痕(hen)、是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)彎曲,剪刀(dao)裝(zhuang)置是(shi)(shi)(shi)否(fou)(fou)(fou)(fou)(fou)(fou)有(you)(you)油等(deng)(deng)等(deng)(deng)。
4.一年時的檢修和處理
主噴(pen)嘴托腳的螺絲(si)是否松動(dong),需(xu)重新上緊(jin)螺絲(si)。
5.兩年時(shi)的(de)檢修和處理
卷(juan)取輥、壓(ya)輥和糙面橡皮是(shi)(shi)否(fou)(fou)(fou)有磨損,經軸(zhou)軸(zhou)經部(bu)(bu)位(wei)(wei)的磨損是(shi)(shi)否(fou)(fou)(fou)在0.3 mm以(yi)內,緩沖器性能(neng)(neng)是(shi)(shi)否(fou)(fou)(fou)降低,尼(ni)龍軸(zhou)襯(chen)和緩沖器導(dao)引銷(xiao)柱是(shi)(shi)否(fou)(fou)(fou)有磨損,輔噴(pen)嘴(zui)是(shi)(shi)否(fou)(fou)(fou)臟,供紗(sha)側剪刀裝(zhuang)置能(neng)(neng)否(fou)(fou)(fou)正確地(di)剪斷緯紗(sha),止紗(sha)銷(xiao)組件止紗(sha)銷(xiao)孔有無磨損,是(shi)(shi)否(fou)(fou)(fou)在0.5mm以(yi)內,卷(juan)取卷(juan)布輥軸(zhou)經部(bu)(bu)位(wei)(wei)的磨損,是(shi)(shi)否(fou)(fou)(fou)在0.5 mm以(yi)內。
6.三(san)年時(shi)的檢修(xiu)和處理
電(dian)磁閥潤(run)滑(hua)油是(shi)(shi)否不足(zu)和卷取(qu)卷布輥是(shi)(shi)否靈活轉(zhuan)動(dong)。
7.七年時的大(da)修
包括各軸承、油封(feng)、齒輪、凸輪、軸襯、止紗銷(xiao)、主電動機以及機架、開口、送經、卷(juan)取、儲緯器有(you)關部位的檢修(xiu)。
二、織機長(chang)期使(shi)用后各個機構需保全(quan)的內容及注意(yi)事(shi)項
(1)主傳動(dong)部(bu)分:織機長期使用后(hou),需要(yao)換驅動(dong)部(bu)分曲(qu)軸軸承座油(you)封(feng)。
(2)開口部分:需要(yao)對(dui)凸輪開口臂軸(zhou)承、鋼絲繩、回(hui)綜簧、回(hui)綜臂軸(zhou)承換。
(3)同步(bu)齒(chi)形帶換、油(you)過濾器清洗。
(4)定期清洗(xi)鋼(gang)筘。
(5)測長(chang)儲緯鼓筒(tong)內部零(ling)件(jian)換,止紗銷內部零(ling)件(jian)換,編碼器清掃。
(6)主噴嘴清(qing)洗,過濾器清(qing)洗,電磁閥(fa)和調壓閥(fa)的清(qing)掃修理(li),氣管的檢查、配置。
(7)伺服電動(dong)機(ji)的維(wei)修(xiu)與換(huan),緩沖器的檢修(xiu)及內部零件的換(huan)。
(8)檢查卷(juan)取制(zhi)動滾子、鏈條、張緊(jin)輪(lun)、調(diao)整銷并換(huan),摩擦片、盤的保養(yang)與(yu)換(huan)。糙(cao)面橡皮的檢查與(yu)換(huan)。
(9)檢(jian)查并換絞邊行(xing)星(xing)齒(chi)輪、筒管軸承、導紗(sha)臂軸、聯(lian)軸節。
(10)檢查并(bing)換探緯電纜線
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